Automatic loading systems

Company is one of the few suppliers in the world that designs, manufactures and tests a full range of proven systems for fully automatic loading and unloading vials into industrial freeze dryers. The systems are designed to continuously transfer vials from the liquid filling equipment to the freeze dryer and from the freeze dryer to the alu-capper.
Company has all the necessary expertise and production facilities in-house, ensuring the highest quality standards on the entire configuration. Company has all the necessary expertise and production facilities in-house, ensuring the highest quality standards on the entire configuration. Systems for use with vials are tray-less, operate at constant loading level and can be configured under laminar flow or fully isolated. Depending on the configuration, these systems can perform multiple scheduled tasks such as loading one freeze dryer while unloading another.

Two types of loading systems are available: Fixed or Flexible.
The decision as to which loading system is right depends upon:

- number of freeze dryers to be operated;
- line processing speed;
- range of vials to be processed;
- clean room space available;
- stability of the product;
- clean room classification (EMEA class A,B,C,D or US 100, 1000, 10000);
- length of the freeze drying cycle;
- distance from the filler and capper to the freeze dryer;
- need to load/unload the freeze dryer from a single side or pass-through configuration.

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Starpack Series - vybalovací stroje pro válcové produkty - lahvičky

Starpack Series - vybalovací stroje pro válcové produkty - lahvičky

The Starpack Series of machines includes automatic and semi-automatic depackers to extract cylindrical containers from polyethylene shrink-wraps and to feed them onto a production line or a downstream machine. The machines of the Starpack Series, manufactured in compliance with cGMP standards, are suitable for handling bundles containing round glass bottles with a capacity of up to 500ml and are usually part of complete processing lines. Maximum speed of 240 bundles MAIN CHARACTERISTICS - De-packing process completely or only partially automatic - Quick size change-over - Possibility of shred bundle extraction by means of conveyor or by vacuum

Strojárenstvo, stroje, priemysel
Macromatica series

Macromatica series

MACROMATICA is a powder macrodosing filling machine with vacuum/pressure disc system, designed for filling powders and granulates into stable, cylindrical glass or plastic bottles. The powder dose is drawn and held by the dosing disc and then released by a compressed air jet into the filling funnels. An adjustable vibrating system of the funnels facilitates the powder flow into the bottles. Output up to 120 bottles/min. MAIN CHARACTERISTICS: - Robust construction design - Reliable filling system - Second dosing disc available to double the total dosing capacity and with the possibility of filling two different powders into the same bottle - De-dusting station for aspiration of any suspended powders

Strojárenstvo, stroje, priemysel
Multifill F 95 - kroková uzavíračka lahviček

Multifill F 95 - kroková uzavíračka lahviček

Multifill F95 is an intermittent motion closing machine for pharmaceutical products that can reach an output of 110 pcs/min. Suitable for all types of closures, the machine guarantees versatility and ease of use, because of the possibility of feeding closures from machine front. MAIN CHARACTERISTICS: - modular construction - reduced foot-print - adjustment on operator side and complete accessibility - easy cleaning - possibility of monobloc with dosing machine

Strojárenstvo, stroje, priemysel
Multifill F 97 - kroková plnička kapalin a uzavíračka lahviček

Multifill F 97 - kroková plnička kapalin a uzavíračka lahviček

MULTIFILL F97 is an intermittent motion filling and closing machine with a wide performance range. It is suitable for dosing volumes from 0.25 ml to 500 ml with a speed of up to 100 bottles/min.The machine is supplied with different dosing systems (volumetric pumps with gravity valves, front or rotating valves, 2 or 3 piece cylinder valves, time/pressure filling system and peristaltic pumps) and a large number of closures can be applied, too. MULTIFILL F97 can also be used to pack pharmaceutical products, from syrups to oral and nasal drops. No bottle/no fill device is available, as well as filling needles with pneumatic cut-off system, capping pressure control, screw-capping with torque control. The machine is built in AISI 304 or AISI 316L st. st. and fully cGMP compliant. MULTIFILL F97 can be supplied in two main versions: - filling with one or two closures; - closing option only in one or two operations. MAIN CHARACTERISTICS - versatility and modular construction - possibility of “no bottle/no fill” device installation - filling needles with pneumatic cut-off system - capping pressure control system available - possibility of screw-capping with torque control

Strojárenstvo, stroje, priemysel
Multifill F500 - středněrychlostní rotační plnička kapalin

Multifill F500 - středněrychlostní rotační plnička kapalin

The Multifill F500 series includes medium speed rotary filling machines designed to handle a wide range of containers and closures, up to 400 bpm with a dosing capacity of up to 300 ml. Highly flexible and designed with constructive modularity, these machines are very well known for their robustness and reliability. F540 is supplied with 12 dosing units, can reach an output of up to 400 pcs/min and a dosing capacity of up to 300 ml. The filling circuit of the machine consists of two parts: a vessel and a manifold for product feeding and valve, syringe or nozzle unit. In order to achieve quick and easy cleaning the filling unit can be separated from the feeding one by loosening a single screw. F540 is suitable for applications requiring stand-alone dosing machine that can be combined with different closure types. MAIN CHARACTERISTICS - constructive modularity - easy size change-over - compact overall design - CIP/SIP systems of the filling circuits - AISI 304 and AISI 316L st. st, or ceramic for the parts in contact with the product

Strojárenstvo, stroje, priemysel
MINIFAST - laboratorní lyofilizační zařízení

MINIFAST - laboratorní lyofilizační zařízení

With the introduction of the Minifast range of lyophilisers, IMA Edwards has established the connecting factor between a typical bench-top freeze dryer used in laboratories and the industrial Lyofast or Lyomax range of freeze dryers. The Minifast provides the customer with the direct ‘line of sight required by the FDA between the pilot type freeze dryer that is suitable for scale-up and the larger full production freeze dryers.

Strojárenstvo, stroje, priemysel
LYOMAX - průmyslové lyofilizační zařízení

LYOMAX - průmyslové lyofilizační zařízení

Created for configure-to-order applications using Modular Design Technology, Lyomax can be designed, manufactured and qualified to meet any requirement. With Lyomax, virtually any configuration is possible, whether single floor, multi-level or pass-through. In order to gain control of development time and cost in custom engineering, IMA Edwards applies Modular Design Technology (MDT), which allows for the well-balanced use of pre-engineered modules wherever possible. The Lyomax range is equipped with the latest SCADA system, managing a robust series of PLCs to cover global requirements. The machines are all qualified in accordance with GAMP4 and comply with the latest FDA and EMEA requirements.

Strojárenstvo, stroje, priemysel
Alu series - pertlovačka pro vialky/lékovky

Alu series - pertlovačka pro vialky/lékovky

The machines dedicated to the capping of vials for injectable products are a critical part of the production process, since they guarantee the hermetic seal and therefore the integrity of the drug inside the container. The ALU Series of cappers consists of both continuous and intermittent motion rotary machines for the application and sealing of traditional aluminium caps, flip-off caps and even special design caps (ADD-VANTAGE, BIO-SET and MONOVIAL). Designed to guarantee a capping process with low particle generation, these machines are suitable for installation in conventional type contamination-controlled environments and under isolator. Cap sealing is carried out with an idle edging roller and by rotation of the container support plates. AISI 304 or AISI 316 L st. st construction and cGMP compliance. The ALU capper series comprises intermittent and continuous motion machines Continuous motion - ALU 400 with 8 capping heads – output: up to 400 pcs/min. - ALU 600 with 12 capping heads - output: up to 600 pcs/min. Intermittent motion - ALU 200 with 2 capping heads – output: up to 160 pcs/min. - ALU 100 with 1 capping head – output: up to 100 pcs/min. MAIN CHARACTERISTICS: - Pneumatic circuit to keep the applied vertical force constant - 100% parameters check - Minimum size change-over and set-up times - No need for rotation control - Minimum maintenance required - SIEMENS PLC with user friendly operator panel

Strojárenstvo, stroje, priemysel
Microfill series

Microfill series

MICROFILL is the new generation of high speed microdosing machines for aseptic environments that guarantees total control of production batches by means of a highly sophisticated 100% IPC of all vials filled (IMA LIFE PATENT PENDING). The series is characterized by an increased output of up to 400 pcs/min, thanks to double dosing discs which fill four vials at a time. The machine performs an electronic multi-dosage with an infinite number of dosages inside the same vial, programmable directly from the operator panel. Powder filling is achieved by means of a vacuum-pressure dosing system. The CIP/SIP system is available for all the parts in contact with the products. MAIN CHARACTERISTICS - Standard designed for isolator application (with possibility of installation under conventional laminar flow and under isolator). - Positive vial in-line transport system, with st. st. dowels provided with “quick snap release”. - 100% IPC of filled volume with machine running at production speed (IMA LIFE PATENT PENDING) - Stoppering station ergonomic design - HMI with PC touch screen

Strojárenstvo, stroje, priemysel
Sterifill F200 - inline sterilní plnička kapalin a uzavíračka

Sterifill F200 - inline sterilní plnička kapalin a uzavíračka

Sterifill F200 is an in-line filling and stoppering machine for aseptic environments that can reach an output of up to 320 pcs/min. The series allows versatility because of the presence of four basic versions, with the possibility of liquid filling and one or two closure applications on the same monobloc. In addition to that, different dosing systems are available too (volumetric, time/pressure, peristaltic, diaphragm pumps), as well as CIP/SIP systems. The dosing range goes from 0.25 through 100 ml. A narrow basement allows the operation from one machine side only and the wall installation as well. Built in AISI 304 st. st. or AISI 316 L, it is fully compliant with cGMP standards.. MAIN CHARACTERISTICS - machine standard designed to accept L.A.F., R.A.B.S. or isolator - no change parts in a defined vial range thanks to the puck transport system - different types of closing units for rubber stoppers, aluminium flip-off and ROPP caps, tip droppers, dome screw-caps and spray pumps - 100% in-process control of filled volume - quick size change-over

Strojárenstvo, stroje, priemysel